Medical Component Machining, titanium, tungsten, plastics, Azimuth CNC, Rockford, IL

Services 5 Axis and Precision Machining Prototype and Short Run Production Machining Engineering Support and Process Development Mold & Die Component Machining Medical Component Machining Aerospace Parts Machining

ISO 9001: 2000 Certified
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All Categories > Medical Component Machining

Azimuth CNC offers medical component machining for medical equipment parts that require high precision and close attention to every detail. Our experience has taught us how to produce parts that meet your specifications, on time and on budget.

We have wide experience machining high precision parts for the medical equipment industry, including prototype parts and short run production parts. We've also done complete process development to help customers bring new products to market.

We have experience with unusual materials like titanium, tungsten and various plastics. To meet your requirements, we can also supply secondary and finishing operations like anodizing, heat treating and polishing.

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Medical Component Examples · Machining Capabilities · Engineering Support & Secondary Services · Quality Assurance

Medical Component Examples

Part: Component of medical diagnostic testing equipment
Material: 6061 aluminum, anodized after machining
Dimensions: 4-3/4 x 3-1/2 x 1"

	This part was machined in two set- ups, even though it has machined features on all six sides. Many of the holes and pockets are at compound angles, and all have tight tolerances.
	This is the reverse side of the same part, showing more angled high precision holes and pockets.

Machining Capabilities

Tolerance		As close as +/- .0002"

Materials		• Aluminum - All grades • Tool Steel - All grades including tool steel, Finkl FX, D2, S7 • Hard cutting of Tool steel up to 60 Rockwell • Stainless steel - All grades including 300 Series, 400 Series, 17-4PH, 15-5PH • Titanium • Tungsten • Inconel and other nickel alloys • Plastics • Nylons

Material Certifications		Certified materials used upon customer request with full traceability if required

Machining Equipment List		Deckel Maho Gildemeister DMU 100T Full 5 Axis Universal Machining Center Capacity: 42.5" X, 28" Y, 28" Z Spindle Speed: 18,000 rpm Feed Rate: 591 ipm Laser tool setter and touch probe Mikron UCP 600 Vario with Integrated Automation & 120 Tool Tower Full 5 Axis Vertical Machining Center Capacity: 23.6” X, 17.7” Y, 17.7” Z Spindle Speed: 20,000 RPM Laser tool setter and touch probe Deckel Maho Gildemeister DMU 80-P Hy-dyn Full 5 Axis Universal Machining Center Capacity: 31.5” X, 31.5” Y, 31.5” Z Spindle Speed: 18,000 RPM Feed Rate: 591 ipm Laser tool setter and touch probe Deckel Maho Gildemeister DMU 50 eVolution Full 5 Axis Universal Machining Center Capacity: 19.7" X, 16.5" Y, 15" Z Spindle Speed: 18,000 RPM Feed Rate: 787 IPM Laser tool setter and touch probe Mikron VCE-1000 Pro 3 Axis High Speed Machining Center Capacity: 40" X, 22" Y, 23.5" Z Spindle Speed: 10,000 rpm Laser tool setter and touch probe

Engineering Support & Secondary Services

Secondary and Finishing Operations

Located in the machine shop capital of the world, we have established partnerships with many ISO certified companies and can provide parts complete with the secondary and finishing operations you require, including:

• Heat treating
• Plating
• Polishing
• Painting
• Deburring
• Anodizing
• Passivating

Engineering Support

We can accept anything you have, including a drawing on a napkin or a clay model stuck to cardboard. (We’re not making this up, this really happens.) Some of the services we can provide:

• Reverse Engineering
• 3D surface and solid modeling
• Process development
• Turnkey part development & implementation

Preferred File Formats

You can send CAD drawings and models by email if they are 10Mb or smaller in size, or upload to our FTP site if they are larger than 10Mb.We prefer the native file format. Digital formats we can handle include:

• AutoCAD
• Autodesk Inventor
• Pro-E
• SDRC Ideas
• SolidWorks
• IGES / VDA
• Delcam DGK
• Rhino 3DM

• SolidEdge
• Cimatron
• CATIA
• Unigraphics
• Parasolid
• STEP
• ACIS

Industries Served

• Aerospace
• Agricultural
• Automotive
• Communications
• Packaging
• Pattern makers

• Forging
• Furniture
• Medical
• Military
• Plastics
• Tool makers

Quality Assurance

Quality Equipment List		DEA IOTA CMM Renishaw probe PowerINSPECT software Romer Arm Infinite 6’ inspection arm with PowerINSPECT software Mitutoyo Inspection Microscope Readouts to .00001 On Machine Verification Critical dimensions checked on the machine tool with touch probe Video Microscope Microscope with digital video camera Manual inspection equipment Miscellaneous pin gauges, micrometers, gauge blocks, etc.

Quality Certification		Certified to ISO 9001:2000 Approval certificate number: 06.173.2